Influence of the use of Lean Manufacturing on productivity: Carwash car wash company case, Chimbote – Perú

Authors

DOI:

https://doi.org/10.18050/ingnosis.v8i1.2446

Keywords:

Lean Manufacturing, Value stream mapping, 5s methodology, Productivity

Abstract

In the research, Lean Manufacturing was applied to improve the productivity of the carwash company María José, Chimbote, the methodology was applied, with a pre-experimental design. The sample consisted of 2 workers from the company; For the development, a process operations diagram, Ishikawa diagram, analytical course diagram, value flow map (VSM) and the 5S methodology were elaborated. The results of the application could be evidenced in the considerable decrease with respect to the process cycle time from 53 minutes to 48 minutes; In the percentage of productive activities from 48.72 to 58.97% and non-productive activities from 51.28 to 41.03%, with respect to productivity in the months of study, a labor productivity increase of 0.10% was obtained, efficiency increased by 0.08%, labor cost by 0.05% and multifactorial productivity by 0.04%, likewise , it was possible to reduce 3.03 liters of water per vehicle in the process. It was concluded that Lean Manufacturing tools improve productivity.

Downloads

Download data is not yet available.

References

Alamar, J.,Guijarro, R . (2018). Cómo mejorar la productividad de tu empresa. Empresa Española https://www.resultae.com/wp-content/uploads/2018/04/resultae-ebook-capitulo-2.pdf

Chong, J., Puvanasvaran, P. (2020). Development of Lean Manufacturing Implementation Framework in Machinery and Equipment SMEs. International Journal of Industrial Engineering and Management. DOI 10.24867/IJIEM-2020-3-261.

Degregori, O., Izquierdo, W. (2019). Aplicación del Lean Manufacturing para incrementar la productividad en una empresa de calzado. Tesis (grado de Bachiller). Perú: Universidad Tecnológica del Perú, 2019 https://hdl.handle.net/20.500.12867/2367

Gestión. (2020). TIPS para desinfectar su auto en tiempos del COVID-19. https://gestion.pe/tendencias/tips-para-desinfectar-su-auto-en-tiempos-del-covid-19-coronavirus-nnda-nnlt-noticia/?ref=signwall

Gonzales, Mestanza y Miranda, Omar. (2018). Plan de negocios de una empresa de lavado de autos enfocada en el medio ambiente mediante la reutilización del agua y la inclusión social como factores diferenciadores. Tesis (Magíster en ciencias empresariales). Perú: Universidad San Ignacio de Loyola. http://repositorio.usil.edu.pe/bitstream/USIL/2995/1/2018_Gonzales_Empresa-de-lavado-de-autos.pdf

Gutiérrez, H. Calidad y Productividad. (2010). McGraw-Hill Education https://books.google.com.pe/books?id=CqDcoQEACAAJ&dq=productividad++gutierrez&hl=es&sa=X&redir_esc=y

Grand view research. (2020). “Car Wash Services Market Size, Share & Trends Analysis Report By Type (Tunnels, Roll-over/In-bay, Self-service), By Mode of Payment, By Region (North America, APAC, Europe, CSA, MEA). https://www.grandviewresearch.com/industry-analysis/car-wash-service-market

Hernández, R., Fernández, C. y Baptista, P. (2014). Metodología de la investigación. Interamericana Editores. https://periodicooficial.jalisco.gob.mx/sites/periodicooficial.jalisco.gob.mx/files/metodologia_de_la_investigacion_-_roberto_hernandez_sampieri.pdf

Krajewski, L., Larry, L. y Malhotra, M. (2013). Administración de operaciones: Procesos y cadena de valor. México. Pearson Educación DOI: 9789702612179

Linares, D. (2018). Aplicación de Herramientas de Lean Manufacturing para mejorar la productividad de la Empresa Soquitex. Tesis (Ingeniero Industrial). Perú: Universidad Peruana de Ciencias Aplicadas. http://hdl.handle.net/10757/624049

Mbogo, J. (2019). Factors for Effective Implementation of Lean Manufacturing Practice in Selected Industries in Tanzania. Revista Elsevier. https://doi.org/10.1016/j.promfg.2019.04.043

Nwanya, S., Udofia, J., Ajayi, O. (2017). Optimization of machine downtime in the plastic manufacturing. Cogent Engineering. https://www.tandfonline.com/doi/pdf/10.1080/23311916.1335444

Rajadell, M., Sanches, L. (2016). Lean Manufacturing la evidencia de una necesidad https://books.google.com.pe/books?id=mZCh1a3L8M8C&lpg=PR3&dq=lean%20manufacturing%20la%20evidencia%20de%20una%20necesidad&pg=PR7#v=onepage&q=lean%20manufacturing%20la%20evidencia%20de%20una%20necesidad&f=false

Shiau, Y., y Chang, H. (2020). Implementation of lean manufacturing in production processes. Journal of Quality DOI 10.6220/joq.202010_27(5).0004

Socconini, L.(2019) Lean Manufacturing Paso a Paso https://books.google.com.pe/books?id=rjyeDwAAQBAJ&lpg=PA1&dq=modelo%20metodologico%20de%20implementaci%C3%B3n%20de%20lean%20manufacturing&pg=PA4#v=onepage&q&f=false

Oliveira, N., Maciel, L., Paulino, E., Galvao, M., Morais L (2019). Implementação da Metodologia Lean Manufacturing em uma presa de Serviços de Lavagem e Polimento Automotivo Lava a Jato. Revista H-Tec Humanidades e Tecnologia - Edição https://www.revista.fateccruzeiro.edu.br/index.php/htec/article/view/108.

Womack, J.s y Jones, D. (2003). Lean Thinking Banish waste and créate wealth in your corporation A Division of Simon & Schister. https://books.google.com.pe/books?id=2eWHaAyiNrgC&lpg=PP1&dq=lean%20thinking&pg=PA4#v=onepage&q=lean%20thinking&f=false.

Zevallos Ypanaqué, G., Palomino Orizano, J., Peña Corahua, J. y Orizano Quedo, L. (2015). Metodología de la investigación. Lima, Peru: San Marco https://isbn.cloud/9786123152628/metodologia-de-la-investigacion/

Published

2022-06-20

How to Cite

Manrique Rivera, G. V., Mejía Vásquez , C. G., Chucuya Huallpachoque, R. C., & Mariños Rosado , D. J. (2022). Influence of the use of Lean Manufacturing on productivity: Carwash car wash company case, Chimbote – Perú. INGnosis, 8(1), 52–63. https://doi.org/10.18050/ingnosis.v8i1.2446

Issue

Section

Original Article

Most read articles by the same author(s)

<< < 1 2